Sample project

How a DTC brand moved 18,400 orders a month to Fulfillment EZ

A representative onboarding, start to finish — the data we review, the workflow we build and the results after 90 days.

0%

Lower cost per order

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Order to carrier handoff

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Pick accuracy after 90 days

0 day

Onboarding to first live order

Racked inventory inside the Fulfillment EZ warehouse in Carson, California

The starting point

The brand was splitting volume between a garage operation and a 3PL that billed in opaque bundles. Cutoffs were missed twice a week, inventory counts drifted, and nobody could explain what a single order actually cost to ship.

We rebuilt the operation around one warehouse in Carson, CA, transparent line-item pricing and the Warehance WMS — so every order, unit and shipping label is traceable in real time.

Get pricing for your volume

The project timeline

Day 0 — Discovery

We reviewed 12 months of order data: 18,400 orders/month, 640 active SKUs, 2.3 items per order and heavy Q4 seasonality. Line-item pricing was issued the same day.

Day 1 — Onboarding

Shopify and Amazon channels connected to Warehance WMS, SKU catalog imported with barcodes, packaging spec and insert rules documented and loaded into the pick workflow.

Day 2–5 — Inbound

Three containers received across our loading dock doors, scanned against ASNs, put away into secure caged storage with lot and expiration tracking enabled.

Week 2 — Live volume

Full order flow cut over. Rate shopping across USPS, UPS, FedEx, DHL, Amazon Shipping and UniUni, with local SoCal drops routed to our own truck fleet.

Week 6 — Optimization

Cartonization review dropped DIM weight on 31% of shipments and a revised kitting flow removed a second touch on bundles.

More sample projects

Representative profiles from the brands we run today, anonymized.

Supplement brand — subscription DTC

9,200 orders/month · 85 SKUs · lot + expiration tracking

FEFO picking eliminated short-dated write-offs and cut monthly returns processing time in half.

Apparel label — drop launches

Spikes of 12,000 orders in 48 hours · 400 SKUs

Pre-staged pick faces and a second-shift wave shipped 100% of launch orders inside two business days.

Home goods — oversized parcels

3,100 orders/month · heavy, fragile items

Custom packout spec and local fleet delivery across LA and OC removed damage claims and carrier surcharges.

Figures shown are representative of typical client outcomes and depend on SKU count, average items per order and shipping profile.

Want a project plan like this for your brand?

Send us your volume and SKU profile — we'll return line-item pricing and an onboarding plan the same day.